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冶煉尾氣處理現狀及新工藝介紹

來源:http://www.qhjingbai.com/ 文章作者:濟柴環能 發布時間:2023-07-29
內燃機作為一種能源利用設備,應用非常普遍,可以配到各種容量的機組。目前,顏巴赫、瓦克夏等國外頂尖企業多年探索如何通過內燃機回收利用冶煉尾氣來代替過去的粗放利用工藝,但均無法解決該類氣體濃度波動、氫含量高、氣體成分復雜等問題。
As an energy utilization device, internal combustion engines are widely used and can be equipped with various capacity units. At present, top foreign enterprises such as Yanbach and Waksha have been exploring for many years how to replace the extensive utilization process of smelting exhaust gas through internal combustion engine recycling, but none of them can solve the problems of fluctuating gas concentration, high hydrogen content, and complex gas composition.
濟柴環能研制生產的高、低含氫工業尾氣發電機組可充分的將冶煉尾氣進行回收利用,通過發電機組進行發電、制熱等。該工藝具有建站周期短、項目用地少、投資回收期短、符合國家環保政策等特點,目前已在冶煉尾氣、工業馳放氣、煤化工尾氣、工業解析氣、電石氣等工業氣體領域成功應用,真正實現了變廢為寶,化害為利,為企業取得可觀的經濟效益的同時也獲得了良好的社會效益,徹底解決了冶煉行業在生產過程中對大氣污染的后一個環節,為企業降本增效提供了新的解決方案,真正達到了工業尾氣回收利用裝備國產化的水準,在該領域趕上甚至超過頂尖的產品,實現了從制造邁向創造的一大步。
合金尾氣發電機組
The high and low hydrogen industrial tail gas generator units developed and produced by Jichai Huanneng can fully recycle the smelting tail gas, and generate electricity and heat through the generator units. This process has the characteristics of short station construction period, less project land, short investment recovery period, and compliance with national environmental protection policies. At present, it has been successfully applied in Industrial gas fields such as smelting tail gas, industrial purge gas, coal chemical tail gas, industrial analytic gas, calcium carbide gas, and so on. It has truly realized the transformation of waste into treasure and harm into benefit, and has achieved considerable economic benefits for enterprises as well as good social benefits, Thoroughly solving the last link of atmospheric pollution in the production process of the smelting industry, providing new solutions for enterprises to reduce costs and increase efficiency, truly achieving the level of domestic industrial exhaust gas recycling equipment, catching up with or even surpassing top international brands in this field, and achieving a big step from being made in China to being created in China.
直接排空燃燒雖然工藝簡單,實施成本低,但在實施過程中會產生大量的硫化物、粉塵顆粒等對大氣有害物質,同時將該種能源白白浪費排空,該處理方案必將會被取締。
Although the process of direct evacuation combustion is simple and the implementation cost is low, a large amount of harmful substances to the atmosphere such as sulfides and dust particles will be generated during the implementation process. At the same time, this energy source will be wasted and discharged, and this treatment plan will inevitably be banned.
蒸汽輪機目前面對水資源消耗大、工程用地大等不利因素外,同時新蒸汽的壓力和溫度不能過高,排氣壓力不能過低,熱效率難以提高;它是一種往復式機器,慣性力限制了轉速的提高;工作過程是不連續的,蒸汽的流量受到限制,也就限制了功率的提高。
At present, steam turbines are facing unfavorable factors such as high water resource consumption and large engineering land use. At the same time, the pressure and temperature of new steam should not be too high, and the exhaust pressure should not be too low, making it difficult to improve thermal efficiency; It is a reciprocating machine, with inertia force limiting the increase in speed; The working process is discontinuous, and the flow of steam is limited, which limits the increase in power.
燃氣發電機組在一定程度上避免了水資源消耗大等蒸汽輪機的弊端,擁有設備集成度高,安裝快捷;技術成熟工藝穩定;自動化程度高,啟動速度快;需要燃氣壓力較低;氣體中粉塵要求不高,基本不需要水;發電效率高;相對投資低等優點。同時由于項目是由若干臺機組構成,通過輪換維護保養,無需停爐,不會影響到企業全年的正常生產。
The Gas-fired power plant unit avoids the disadvantages of steam turbine such as high water consumption to a certain extent, and has high equipment integration and fast installation; Mature technology and stable process; High degree of automation and fast startup speed; Low gas pressure required; The requirement for dust in the gas is not high, and there is basically no need for water; High power generation efficiency; Advantages such as relatively low investment. At the same time, as the project is composed of several units, there is no need to shut down the boiler through rotation maintenance, which will not affect the normal production of the enterprise throughout the year.

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